Men's Sportswear

As a professional men's sportswear manufacturer, we will solve your most concerned issues from multiple dimensions such as the entire supply chain process, compliance, and cooperation stability to reduce risks and ensure the smooth execution of orders.

We welcome your team to come for factory inspection at any time

Factory qualifications and production capacity

Basic qualification verification

Zona has a formal business license, import and export rights and other qualifications, and provides ISO quality management system certification.

Are there any cases of cooperation with international brands (such as fast-moving consumer goods brands, high-end brands, etc.)? You can ask for a customer list or cooperation certificate.

We supply many brands, but because we have signed a confidentiality agreement, it is not convenient to show it.

Production scale and capacity

How many production lines and workers does the factory have? Can the average monthly production capacity meet the needs of large orders?

Our factory is currently equipped with 8 modern clothing production lines, covering the entire process of cutting, sewing, ironing, etc., with a workforce of more than 500 people, of which 60% are skilled workers. The production lines all use imported equipment such as Germany's Durkopp and Japan's Heavy Machinery, and the average daily production capacity of a single production line can reach 3,000 pieces. Combined with production scheduling and spare capacity allocation, the average monthly production capacity is stable at more than 600,000 pieces, which can fully meet your large order delivery needs. In case of urgent orders, we can also use flexible scheduling and flexible scheduling of production lines to further increase production capacity and ensure efficient delivery.

Is there spare production capacity to cope with sudden orders or production delays?

We attach great importance to the flexible deployment of production capacity and have established a complete spare capacity guarantee system. The factory has reserved 2 dedicated emergency production lines and signed emergency cooperation agreements with 3 fully qualified cooperative factories, which can quickly start an additional 300,000 pieces/month production capacity within 72 hours. At the same time, we have reserved a 20% mobile employee team to improve the efficiency of existing production lines through a three-shift mechanism. In addition, key production equipment is equipped with 20% spare parts to ensure that the equipment can be quickly restored to operation in the event of a sudden failure, and to ensure that orders are delivered on time in all aspects, even in the face of sudden orders or production delays, we can deal with them calmly.

Technology and equipment level

Do you have the production capacity for complex crafts (such as embroidery, printing, special cutting)? Can you provide samples to confirm the quality of the craftsmanship?

We have a mature complex process production system. The factory has an independent embroidery workshop (equipped with 15 Tajima computer embroidery machines), a digital printing center (introducing HP industrial-grade printing equipment) and a special cutting workshop, which can realize flat embroidery, three-dimensional embroidery, active digital printing, 3D cutting and other processes. At present, we have completed complex orders such as embroidered badges and gradient digital printed dresses for European and American fast-moving consumer brands, and the process defect rate is controlled within 1.5%. We support free process samples (completed in 3-5 working days). The samples will be made strictly in accordance with the production standards of large goods. You can confirm the quality through the dimensions of stitch density, color reproduction, cutting pattern, etc. to ensure that the process of large goods is exactly the same as the sample.

Is the equipment imported or domestically produced advanced models (such as German Durkopp sewing machines, digital printing machines, etc.)?

Our factory always pays attention to the advancement and stability of equipment. The core production equipment is imported high-end models: the sewing process is equipped with German Durkopp and Japanese Juki series sewing machines to ensure the stitch accuracy of 0.1mm; the printing process introduces Italian MS digital printing machine, which supports 64-color gradient and high-precision pattern restoration; the embroidery process uses Japanese Tajima multi-head embroidery machine, which can realize 3D stereo embroidery, patch embroidery and other complex processes. In addition, the cutting process uses American Gerber automatic cutting bed, and the cutting accuracy is controlled within ±0.5mm. All equipment is regularly maintained through the ISO9001 certification system, and the comprehensive utilization rate of equipment is more than 95%, providing solid guarantee for product process quality from the hardware level.

Product quality and standards

Is there an independent quality inspection department? Does the quality inspection process comply with international standards (such as AQL sampling standards)?

We have an independent quality inspection department and use the "three inspection system" (raw material inspection, semi-finished product sampling inspection, and finished product full inspection) to strictly control quality. The quality inspection process fully complies with international standards, and the finished product sampling inspection adopts the AQL 2.5-4.0 sampling plan to ensure that each batch of products meets international quality requirements. At the same time, we also introduce third-party testing agencies such as SGS and BV to conduct regular audits and provide quality inspection reports to customers.

Is the fabric source reliable? Can you provide a fabric composition test report (such as OEKO-TEX® certification)?

We have established long-term strategic partnerships with 15 high-quality fabric suppliers at home and abroad. All suppliers have passed ISO 9001 quality management system certification and OEKO-TEX® 100 standard audit to ensure that the fabrics are traceable from raw material procurement to production and processing. The factory has a fabric testing laboratory, and each batch of fabrics is tested for 12 indicators such as color fastness, shrinkage, and pH value before entering the warehouse. For OEKO-TEX® certification, we can provide the original test report of the corresponding fabric or official inquiry certificate according to demand.

Are the auxiliary materials (zippers, buttons, etc.) consistent with the samples? Is there a risk of inferior products being sold as good ones? Is the consistency between the samples and the bulk products

We have established a strict auxiliary material supply chain management system and have long-term cooperation with well-known auxiliary material suppliers such as YKK and SBS. All zippers, buttons, etc. are purchased from original manufacturers. Before each batch of auxiliary materials enters the warehouse, they are tested in multiple dimensions such as material, size, durability, etc., and sample files are retained. In the production process, we adopt the "sample sealing comparison system". From cutting to garment assembly, each process is 100% visually inspected and parameter reviewed by quality inspectors against the retained sample auxiliary materials to ensure that the auxiliary materials for the bulk goods are completely consistent with the samples. In addition, before the bulk production, we will send you the pre-production samples again for your confirmation to eliminate the risk of inferior products from the source.

How long is the sample confirmation cycle? Is the mass production strictly carried out according to the sample standards? If there is color difference or size deviation, how to deal with it?

The regular sample confirmation cycle is 5-7 working days. If it involves complex processes, we will communicate with you in advance and optimize the process to ensure that it is completed within 10 working days. The "three-check" system is strictly implemented for mass production: check the sample pattern and process details before production; check and compare with the sample every 2 hours during production; and conduct final inspection before packaging the finished product to ensure 100% compliance with the sample standard. If there are problems such as color difference and size deviation, we promise to respond within 24 hours and initiate a solution: minor deviations can be corrected by professional ironing and cutting; serious problems will be reworked immediately, and the relevant costs and delay losses will be borne by us, and compensation will be made according to the contract agreement.

Cost structure and quotation details

Does the quotation include the full process costs of fabrics, processing, packaging, transportation, etc.? Are there any hidden fees (such as expedited fees, storage fees)?

Our quotation is an all-inclusive price, which includes fabric procurement, production and processing, standard packaging and transportation costs from the factory to the designated port/airport, with no hidden charges. All cost details will be clearly stated in the contract to ensure price transparency. Additional fees may only be incurred in two special circumstances: first, if the customer temporarily requests expedited production, the expedited fee must be calculated based on the actual working hours; second, if the goods are not picked up more than 15 days after the order is completed, a storage fee will be charged per cubic meter per day. These special fees will be confirmed in writing with you in advance and will never be charged without your consent.

Packaging and labeling: Does the packaging meet international transport standards (e.g. moisture-proof, shock-proof)? Does the label contain the information required by the importing country (ingredients, washing instructions, origin)?

We use a packaging solution that meets international transportation standards. The outer box uses a five-layer corrugated box with a built-in moisture-proof PE bag and shock-proof EPE pearl cotton to ensure that the clothes are not damp, squeezed or deformed during long-distance transportation. At the same time, the goods will be reasonably reinforced according to the weight and size of the goods to meet the load-bearing specifications of sea and air transportation. The label content is strictly produced in accordance with the regulations of the importing country, and the ingredients, washing instructions, origin, size and other information are fully marked. It supports multiple language versions such as English and French. In addition, we can also customize environmentally friendly packaging or add brand-exclusive logos according to special customer requirements to ensure transportation safety while meeting market compliance requirements.

We're professional men's sportswear manufacturers and suppliers in China, specialized in providing the best custom service. We warmly welcome you to buy or wholesale high quality men's sportswear at competitive price from our factory.